Compression Torsion Fatigue Testing
of Drill Bit Tips
In operation, drill bit tips are subjected to cyclic loads and amplitude vibrations. These fluctuating load profiles induce cyclic stresses that can often result in catastrophic fatigue failure. To ensure drill bit tips are fit for purpose and to predict their expected service life, components must be tested under worst-case combined compression and torsional loads.
A specialist loadstring fixture, supplied by the drill bit manufacturer, was mounted onto an 8874 table top servohydraulic testing system. The standard system is capable of generating combined axial and torsional loads up to 25 kN and 100 Nm. The lower adapter was mounted directly to the lower T-slot table and features a chuck to hold the shank of the drill bit. The upper part of the fixture features a clamp to the carbide tip, which interfaces directly with the Biaxial Dynacell™ load cell.
After simple auto-tuning to optimize loop gains and set up inertia compensation on both the axial and torsional axes, a compression-torsion test was configured within WaveMatrix™3 Dynamic Testing Software. The test consisted of ramping to a maximum load and torque level on both axes, then repeatedly running a cyclic offset square wave profile to simulate a worst-case hammering action on the drill bit. After a number of cycles, the torque required to unlock the carbide tip from the drill bit shank is measured, and the main test then continues. Unlocking torque is monitored throughout the test and reported.
